Diffusion in Polymers Group - Students and PostDocs

Projects

- Current projects
- Past projects

 

Current projects

-"Synthesis, characterization and test of membranes for the separation of CO2 and purification of synthetic natural gas (SNG)"

- "Development and study of a system based on composite membranes for the purification of synthesis gas obtained by gasification"

- "Effects of random defect distributions in the barrier coating on the gas permeability of multilayer film"

- "Desulphurization of Natural Gas with Membranes "

- CNR



-Synthesis, characterization and test of membranes for the separation of CO2 and purification of synthetic natural gas (SNG)

Financed by ENEA MSE 2015

Unit coordinator: Prof. Maria Grazia De Angelis

The growing demand for natural gas has led research to consider methods of production, in addition to the extraction, which make more secure energy supply. Among the different methods is of particular interest the conversion of coal, which is attractive from the economic point of view, especially in regions with coal deposits too expensive for direct exploitation. The synthetic natural gas (SNG) is a version, produced by chemical reaction, of natural gas, which can be obtained from coal (but also from biomass, waste or other material containing carbon) through the gasification of the starting material, and subsequent methanation of synthesis gas product. The SNG has proven to be an important contribution to energy security and environmental sustainability, primarily because it is a fuel that can be used in power plants more cleanly than coal, and secondly because it can be distributed with existing infrastructure . In addition, it reduces the dependence on countries extractors due to general increased availability of coal than natural gas and oil.
However , downstream of the methanation process, the gaseous mixture contains, in addition to the main component of interest ie methane, also a number of other gases, including CO2 , H2 , N2 , water vapor and traces of heavier hydrocarbons that must be separate to exploit the full potential of the SNG . In this sense , the research activities covered by the agreement has the aim of purifying the mixture containing methane in order to help achieve the purity levels required by the gas network .
The innovative technology used for this purpose will be that of the membrane separation. The membranes are solid elements, in the form of thin films, having the intrinsic ability to separate the components of a gaseous mixture, on the basis of molecular size and chemical nature, in presence of a sufficient driving force, usually represented by a pressure gradient. In the process in question, to the membrane is supplied a current of given flow rate, pressure and composition (and temperature), which in part is rejected and form the so-called retentate, which is at approximately the same feed pressure, and in part permeates through the membrane to form the permeate, which is at atmospheric pressure or lower (See Figure 1). Once the characteristics of the feed are fixed, the characteristics of the permeate and, consequently, of the retentate (flow, pressure and composition) depend only on the type of membrane used, from its area and thickness, and on the operating conditions (pressure, temperature, presence of impurities).

Report Ricerca di Sistema Elettrico
Accordo di Programma Ministero dello Sviluppo Economico - ENEA
Piano Annuale di Realizzazione 2014
Area: "Produzione di energia elettrica e protezione dell'ambiente"
Progetto: B.2 "Cattura e sequestro della CO2 prodotta dall'utilizzo di combustibili fossili"
Obiettivo: b. "Studi e sperimentazioni concernenti la produzione di SNG da CO e CO2"

-Development and study of a system based on composite membranes for the purification of synthesis gas obtained by gasification

Financed by SOTACARBO 2015-16 with INSTM UDR Bologna proj INDBO01183


Unit coordinator: Prof. Maria Grazia De Angelis
The purpose of this contract is to provide Sotacarbo innovative materials ( composite membranes of the original formulation ) , data ( preliminary characterization of the membranes ) and technical support ( assistance in the design , development and use) to develop a system to test , on a small scale, the feasibility of the process in the composite membrane in the capture and removal of CO2 from the synthesis gas obtained by gasification . The work is done within the “Centre of Excellence on Clean energy” project , managed by Sotacarbo S.p.A. and funded by the Regional Government of Sardinia.
Check for instance this publication ""Effect of Graphene and Graphene Oxide Nanoplatelets on the Gas Permselectivity and Aging Behavior of Poly(trimethylsilyl propyne) (PTMSP)"

-Effects of random defect distributions in the barrier coating on the gas permeability of multilayer film
Financed by TETRAPAK
Unit coordinator: Prof. Marco Giacinti Baschetti

-Desulphurization of Natural Gas with Membranes
Financed by RENCO
Unit coordinator: Prof. Marco Giacinti Baschetti

-CNR 2014--

Unit coordinator: Prof. Ferruccio Doghieri

 

Past projects

- NEWGENPAK Marie Curie Initial Training Network

- MSE-ENEA 2011-2012

- BioHydro 2010-2011

- PRIN 08 Scaffolds 2010-2012

- BIOMATPACK COST Action


-NEWGENPAK Marie Curie Initial Training Network
Unit coordinator: Dr. Marco Giacinti Baschetti
"New Generation of Functional Cellulose Fibre Based Packaging Materials for Sustainability"

The NEWGENPAK ITN is an interdisciplinary research training network of 8 European universities, 3 research institutes and 6 enterprises, three of which are Full partners. Its primary aim is to create a European training network designed to improve the career prospects of its 10 ESRs and 2 ERs in both the public and private sector. The network will deliver a joint multidisciplinary research training programme which will encourage and foster the growth of the researcher's skills in scientific expertise, technological knowledge and professional aptitude. The key vehicle in this strategy is a supervised personal, original research project in a critical aspect of sustainable packaging.
The network has been designed to achieve the following objectives (i) to conduct top-level research and training and devise innovative solutions for specific EU needs in the area of sustainable packaging, (ii) to advance the state-of-the-art in wood cellulose based sustainable packaging in three specific areas (a) next generation packaging composites, (b) cellulose-fibre based active packaging and (c) environmental, economic and societal aspects of packaging production, (iii) to educate the next generation of researchers inside a broad European research training network which includes universities, research centres and industry, thereby accelerating the researchers advancement to team leader status, (iv) to improve the career prospects of ERs and ESRs through complementary training such as; writing and presentation skills; language, effective communication and collaboration; project management and finance; project/product cycles; entrepreneurship; IPR, (v) to create an integrated, long-term sustainable packaging research and training base in the EU by bringing together universities, research institutes and industrial players active in key research disciplines.

Project Acronym: NEWGENPAK
Project Reference: 290098
Start Date: 2011-12-01
Duration: 48 months
Project Cost: 3.19 million euro
Contract Type: Networks for Initial Training (ITN)
End Date: 2015-11-30
Project Status: Execution
Project Funding: 3.19 million euro
Press:
Sheffield University website
Horizon 2020
Postcodegazette

Participants:
IMERYS MINERALS LTD UNITED KINGDOM
AZIENDA SPECIALE INNOVHUB - STAZIONI SPERIMENTALI PER L'INDUSTRIA ITALY
CHESAPEAKE LIMITED UNITED KINGDOM
INSTITUTO TECNOLOGICO DEL EMBALAJE, TRANSPORTE Y LOGISTICA SPAIN
ZACHODNIOPOMORSKI UNIWERSYTET TECHNOLOGICZNY W SZCZECINIE POLAND
DANMARKS TEKNISKE UNIVERSITET DENMARK
BUMAGA BV NETHERLANDS
INSTITUT POLYTECHNIQUE DE GRENOBLE FRANCE
KARLSTADS UNIVERSITET SWEDEN
PAPIERTECHNISCHE STIFTUNG GERMANY
ALMA MATER STUDIORUM-UNIVERSITA DI BOLOGNA ITALY

-Accordo di Programma MSE-ENEA sulla Ricerca di Sistema Elettrico

Piano Annuale di Realizzazione 2011
Progetto 2.1.2 "Studi sulla Produzione Elettrica Locale da Biomasse e Scarti"
"Studio di membrane polimeriche e processi a membrana per l'arricchimento in metano del biogas"

I temi sviluppati nell'ambito del presente accordo di collaborazione tra ENEA e il Dipartimento di Ingegneria Chimica, Mineraria e delle Tecnologie Ambientali dell'Università di Bologna riguardano un'analisi sperimentale di membrane polimeriche commerciali e non atte alla separazione della CO2 da metano, al fine di valutarne le potenzialità in condizioni il più possibile simili a quelle di reale utilizzo.


-BioHydro 2010-2011
Unit coordinator: Dr. Marco Giacinti Baschetti
"Combined biological production of methane and hydrogen from wastes of the agro-food industry (Bio-Hydro)"

Bio-Hydro is a research project involving three departments of the University of Bologna (Italy) together with the Hera Group , a multi-utility company managing services related to the water cycle, energy distribution and the management of environmental services in the Emilia Romagna region in Northern Italy. Bio-Hydro is financed by the Italian Ministry of Agriculture, Food and Forestry (MIPAAF).

The project is aimed at developing a process for the combined biological production of hydrogen from the fermentation of wastes of the agro-food industry, and methane from the co-digestion of the organic residuals of the hydrogen production step together with other organic wastes, such as the manure or the organic fraction of urban solid waste. The main goal is the optimization of key sections of the production process, coupling the study of the biological reaction with the optimal design of the reactors and separation units to be utilized in the production phase.

With regard to the hydrogen-production step, the project aimes at increasing the H2 productivity by the use of biofilm reactors, as well as by placing a membrane separation system in the reactors recycling line. Indeed, this system can provide an efficient hydrogen removal from the reaction environment, in order to avoid the inhibition of the activity of hydrogen-producing bacteria and to prevent H2 consumption through interspecies microbial transfer.

The final aim of the project is to implement a lab-scale system for hydrogen and methane production from wastes of the agricultural and food industry, and to design the process scale-up to a pilot scale for pre-industrial applications. To obtain this result, the project has been divided in 7 research lines and 12 work-packages.

The research activity of the diffusion in pollymers groups is in RU 2: Separation processes
Partners: University of Bologna – Dept. of Civil, Environmental and Material Engineering, Dept. of Evolutionary and Experimental Biology, HERA,

-PRIN 08 (2010-2011)
Local coordinator: Dr. Maria Grazia De Angelis

"Characterization and macroscopic modeling of the thermodynamic behavior of binary and ternary polymers/solvent mixtures for the fabrication of biomedical devices through thermally induced phase separation (TIPS)"
National project title INGEGNERIZZAZIONE E BIOFUNZIONALIZZAZIONE DI SCAFFOLD PER INGEGNERIA DEI TESSUTI ( 20089CWS4C )

Partners:
BRUCATO Valerio (PALERMO)
GRISTINA Roberto (CNR)
NETTI Paolo Antonio (NAPOLI "Federico II") COORDINATOR
PRICL Sabrina (TRIESTE)

The availability of thermodynamic models suitable for the description of the phase separation process both for correlation of experimental data or as predictive tools is indeed very important to achieve the project goals. These can be resumed in the development,of process-structure relationships for scaffolds obtained through the TIPS technique in order to implement suitable tools for product-oriented optimization of the phase separation process.
The activities of the Research Unit will start testing the potentialities of different existing thermodynamic models, which proved to be suitable for description of polymeric systems. The most promising models will then be chosen and further analyzed considering the systems of direct interest for the project whose data will be measured by the different Research Units.
tissues or organs for transplantations. Several strategies currently considered for natural tissues production are based on the creation of an extra cellular matrix (ECM) composed of selective, tissue-specific, cells on synthetic biodegradable polymeric scaffolds.
These scaffolds are porous materials that provide a three-dimensional framework for selective cell growth and facilitate the formation of new tissue; ideally, they should be highly porous, with adequate mechanical stability, and with interconnected structures to permit cell penetration and in-growth , however depending on the tissue of interest and the specific application, the required scaffold material and its properties can be quite different.
Different techniques have been developed for the fabrication of porous biodegradable polymers useful for cell transplantation: emulsion freeze drying , solvent casting/salt leaching , phase separation, gas foaming and other methods all intended to generate large open porous matrices for penetration and in-growth of bone and cartilage cells.
A very attractive method already utilized to fabricate microporous membranes or microcellular foams is the thermally induced phase separation (TIPS).
This technique is based on the principle that a single homogeneous polymer solution, made at elevated temperature, is destabilized lowering the temperature and converted to two-phase separated domains composed of a polymer-rich phase and a polymer-lean phase. Microporous structures are then produced via solvent removal through freeze-drying of the phase-separated polymer solution.
Many studies suggests that pore size distribution and the interconnectivity of the resultant microcellular foams are determined by a number of parameters such as polymer concentration, quenching route, quenching depth, solvent/nonsolvent composition, and the presence of additives.
It can be said, however, that polymer foam morphology strongly depends on the final thermodynamic state of the polymer solution to be thermally quenched.
According to whether the quenching end point is located in the metastable region between binodal and spinodal curves or in the unstable region within the spinodal curve, two distinctive morphologies can be obtained: a poorly interconnected bead-like or a well-interconnected open porous structure . It results thus of primary importance for the production of new and more efficient scaffolds the ability of predicting phase behavior of different polymer-solvent mixture in binary and multicomponent systems.
The existing thermodynamic models for the prediction of the polymer solution properties can be classified into two main categories: activity coefficient models and equations of state. Among the former one can recall the universal quasi chemical (UNIQUAC) or the non random two liquids (NTRL) equations that are widely used due to their flexibility and the high precision they can reach for data correlation in the analysis of condensed phases.

Currently many different models exist that have the ability of describing the phase behavior of complex mixtures, but the prediction of the properties of such mixture based on pure component data is still an open issue and the importance of different parameters on the stability of the mixtures is still under investigation.
A multiscale method that increases the predictive ability of existing models has been proposed in the literature and invokes the use of molecular simulations to evaluate the characteristic parameters for the substances of interest. These values are then used by the macroscopic tools that allow to compute mixture properties with a considerably smaller amount of CPU time than molecular simulations.
The present project wants to the reliability and predictive ability of existing thermodynamic models in order investigate their possible application to the description of the spinodal and binodal curves, as well as the other properties, of the polymer solvent mixtures of interest in the production of biodegradable scaffolds. The final aim is to build a procedure, based on existing models or on their appropriate modification, to be applied to TIPS technique for scaffolds formation in order to optimize the process condition and improve the product performances for each possible application.

BIOMATPACK COST ACTION

"Impact of Renewable Materials in Packaging for Sustainability: Development of Renewable Fibre and Bio-based materials for New Packaging Applications"
Official website
COST Action FP1003 is a European network of universities, research organisations and industrial partners engaged in the forest sector value chain and will reduce environmental impact thus making it of potentially great importance for contributing to European policy. To fully understand the benefits it is important to assess the solutions from a sustainability point-of-view taking account of the total packaging value chain. That is why the Action also addresses research in e.g. value chain efficiency, end-of-life and supply of raw material.. It generates a trans-european cooperation aiming at developing scenarios about the future of paper recycling within Europe and the role recovered paper and board will play as a raw material source for the European paper industry.

Paper and board are made from renewable resources and are low carbon footprint materials, therefore giving them an environmental advantage compared to other materials. However, in packaging applications, paper and board are nearly always used in combination with non renewable materials; e.g. barrier materials derived from oil based plastics or aluminium. To give the forest industry a competitive edge this Action will focus on packaging solutions based entirely on renewable resources in order to remove the serious disadvantages associated with future paper and board packaging solutions that continue to rely on non renewable materials. The Action will explore possibilities that the forest itself can offer as a raw material base for different components within a given package, thus exploring the full potential of the fibres. The Action is an opportunity and a strategic objective for the forest sector value chain and will reduce environmental impact thus making it of potentially great importance for contributing to European policy. To fully understand the benefits it is important to assess the solutions from a sustainability point-of-view taking account of the total packaging value chain. That is why the Action also addresses research in e.g. value chain efficiency, end-of-life and supply of raw material.

Past Projects

- Vigoni 2010-2011
-Sustainpack (FP6, 2004-2008)
-Multimat Design (FP6, 2005-2008)
-FISR Idrogeno

Vigoni 2010-2011
Local coordinator: Dr. Maria Grazia De Angelis
"Multiscale approaches for the prediction of gas solubility in high performance polymers"
Partners: Dr. Matthias Heuchel, GKSS, Teltow, Germany

The main idea of the present work is it to apply molecular simulation tools for polymers in a hierarchical, multiscale approach to predict physical parameters for the polymers which can be used later in a macroscopic thermodynamic model (Non Equilibrium theory for glassy Polymers, NET-GP) for the quick prediction of gas solubilities in these polymers. If this new concept works, time-consuming pVT-measurements, general necessary for the parameter description, could be avoided. The project combines the experience in atomistic modelling of polymers at GKSS in Teltow with the thermodynamic knowledge of the Bologna group which has developed the NET-GP model.
The solubility of fluids in polymers is an essential design parameter for the development of new structures of polymers or new technologies of polymer processing. Examples are polymer foams, and the respective foaming-processes, controlled release devices, and selective membranes. In all cases it is necessary to know the specific fluid sorption and transport properties. It would be extremely desirable to evaluate the material sorption properties starting from the molecular structure of the polymer.
If the concept of using purely simulated input parameter for solubility prediction with the NET-GP model can be successfully proved, then very expensive experimental investigation of fluid/polymer systems can be avoided. Examples for polymers are high free volume glassy polymers, that are characterized by extremely rigid and stiff backbones (PTMSP and substituted polyacetylenes, polyimides, polynorbornenes), whose exceptionally high values of fluid solubility and permeability can be helpful in many fields. The information about their equilibrium behavior is generally poor because they degrade before reaching the glass transition temperature, and the equilibrium data needed to evaluate the model parameters cannot be obtained experimentally.

Sustainpack

"The largest research project for fibre-based packaging ever undertaken".
A research project supported by the European Commission under the Sixth Framework Programme, Sustainpack, which began in June 2004, consists of 6 major research activities which incorporate the use of nanotechnology to improve a specific aspect of the packaging supply chain.
UNIBO takes part to sub-Project 3, whose main goal is to develop composite films based on renewable polymers which can be used as a single layer in packaging applications, removing the need for lamination to other materials. The resulting composite films must exhibit good barrier and selective permeability properties, with thermal, mechanical and optical properties that make them attractive to the industry as well as the consumer (e.g.transparent paper etc).
In order to develop such innovative materials, combinations of several renewable polymers with different additives are to be studied by the different groups. Three different approaches have been taken:
1. The first is the development of combinations of mineral nanoparticles from clay (known as nanoclays) with blends of polymers.
2. Secondly, new materials will be developed by combining renewable polymers with nanofibres. For this purpose, various processes to obtain nanofibres will be researched.
3. Thirdly, both nanofibres and nanoclays will combined with polymers. The materials developed will be characterised in terms of their barrier, optical, thermal and mechanical properties and their suitability as food contacting materials will be assessed. Finally, the commercial processing and scale up conditions from laboratory level will be optimised. The renewable materials will be combined with nanofibres (provided by STFI-Packforsk) and commercial nanoparticles (coming later from developments by Sub-Project 2) using different processing techniques such as
melt-mixing, in situ polymerisation and solution casting.
Seven different materials have been chosen:
• polylactic acid (PLA)
• polycaprolactone (PCL)
• starch
• gluten
• polyhydroxybutyrate-polyhydroxyvalearte
(PHB-PHV)
• chitosan
• gelatine.

UNIBO is involved in the characterization and modeling of the gas barrier properties of composite films.
Read the newsletter
http://www.sustainpack.com

Partners: A&F (The Netherlands); CSIC (Spain); Ahlstrom (Finland), PIRA (UK), ITENE (Spain), KCL (Finland), KTH (Sweden), Risoe (Denmark), STFI-Packforsk (Sweden), STU (Slovakia).


- Multimat Design

"Computer aided molecular design of multifunctional materials with controlled permeability properties"

A research project supported by the European Commission under the Sixth Framework Programme, Multimat Design has started on March 1st, 2005, and sees the participation of the following partners, among the others:

GKSS Forschungszentrum Geesthacht GmbH, Germany, Coordinator;
Air Liquide SA, France;
Accelrys Limited (former Molecular Simulations Limited, MSI), United Kingdom;
National Center for Scientific Research "Demokritos", Greece;
Research Institute on Membranes and Modeling of Chemical Reactors (CNR-IRMERC), iTALY
Topchiev Institute of Petrochemical Synthesis, Russia
Leiden University, The Netherlands
MatSim, Switzerland
Politechnic of Milan, Italy

UNIBO was involved in experimental characterization and modeling of water vapor transport in Hyflon Ion (Aquivion) membranes for fuel cells, and of mixed matrices based on Amorphous Teflon and fumed silica for gas separation.